Rice with 10-year shelf life

In an ever-changing world, having a reliable food stock is essential. Our equipment is suitable for national food stocks to extend the shelf life of rice up to 10 years and preserve it in full, without loss or waste. An exceptionally long shelf life is ensured by insect control and the destruction of pathogens and mycotoxins.


Our company offers complexes to produce the extended shelf life rice to commercial enterprises. Having such complexes you will have a competitive advantage, differentiate your product and retain leading positions in the local and global rice markets.

BEAMCOMPLEX EQUIPMENT FOR RICE IRRADIATION
Our company specializes in the production of complexes with electron accelerators for food product processing with ionizing radiation (E-beam and X-Ray). These complexes have been designed for long-term storage warehouses (national food reserve funds and commercial stocks).

Our equipment integrates seamlessly into any production process without requiring a plant shutdown, allowing it to be installed at any operating facility.
During installation, the complex's conveyor is connected with the customer's conveyor system.
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X-RAY TREATMENT OF PACKED RICE FOR INSECT DISINFESTATION, DESTRUCTION OF PATHOGENS, MOLD, FUNGI
ELECTRON ACCELERATOR THAT GENERATES X-RAY/E-BEAM
STERILIZED RICE IS STORED AT FOOD WAREHOUSES FOR 10 YEARS
CAPACITY OF COMPLEXES WITH ELECTRON ACCELERATORS
ModelTreatment dose, GyRice processing capacity, kg/sec
Beamcomplex С5.50EXRK1210025
Beamcomplex С5.100EXRK12100 50
* The capacity depends on a radiation dose. The dose value is selected taking into account the level of infestation and resistance of certain insect pest species to radiation.

PRODUCTION OF RICE IRRADIATION COMPLEXES

Electron Accelerator Assembling
Finished Electron Accelerator
Production of Conveyor System
Production of Module Housing
Radiation Center
IONIZING RADIATION TECHNOLOGY FOR RICE TREATMENT

Ionizing radiation (E-beam and X-Ray) generated by electron accelerators is used for phytosanitary treatment of food products.
E-beam/X-Ray penetrate the product and effectively eliminate or reduce the number of pathogens and parasites to required limits by inducing breaks in their DNA.
Phytosanitary treatment of meat products with x-ray and Ebeam

BENEFITS OF RICE IRRADIATION TECHNOLOGY

Reliable packaging: Usage of oxygen-tight packaging eliminates the risk of rice contamination after irradiation.
High processing speed.
Chemical independence: sterilized rice does not require toxic chemical treatment.
Unique technology that guarantees shelf life extension of rice up to 10 years.

HOW IS RICE STERILIZED TO EXTEND ITS SHELF LIFE?


Rice is processed with ionizing radiation (E-beam/X-Ray) in addition to specific techniques.


An important factor in ensuring long shelf life is to process the packed rice as early as possible. The earlier the packaged product is sterilized, the earlier the insect pest reproduction process stops, thereby extending rice shelf life.


To extend rice shelf life:

  • up to 5 years it should be sterilized in insect-proof packages, provided that the humidity level in the warehouse is 13-14%.
  • up to 8 years it should be sterilized in oxygen- and water-proof packages.
  • up to 10 years rice should be packed, using inert gas, into the oxygen- and water-proof packages with further vacuuming and sterilizing.

BENEFITS OF RICE STERILIZATION USING COMPLEXES WITH ELECTRON ACCELERATORS

Pure and Safe

No residual radiation in sterilized rice, which is confirmed by FAO/IAEA.

Enhancing Profitability

Reducing rice losses and increasing sales.

Assured Compliance
100% guarantee that sterilized rice passes phytosanitary export control.

Extended Shelf Life

Perfect for supply to local and export markets when demand is increasing and rice prices are getting higher.
Nutritional Quality
The essential nutrients (amino acids, fats, vitamins) of rice remain intact after irradiation.
Sensory Excellence
Organoleptic properties of rice are preserved after irradiation.

DATA FOR ECONOMIC EFFECT CALCULATION
ModelRadiation dose, GyPower consumption of complex per hour, kW Rice treatment capacity, t/hPower consumption for 1 ton treatment, kW/t
Beamcomplex С5.50EXRK12100160901,7
Beamcomplex С5.100EXRK121002101801,2
Salary costs:
• 2 electron accelerator’s operators
• 5 – 10 handlers

SCIENTIFIC REPORTS

IAEA. Radiation processing for safe, shelf-stable and ready-to-eat food. 2003
Increasing γ-Aminobutyric Acid in Mixed Germinated Brown Rice Via Electron Beam Irradiation. 2024
Influence of Electron Beam Irradiation on the Moisture and Properties of Freshly Harvested and Sun-Dried Rice. 2020
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