MEDICAL DEVICES STERILIZATION

Beamcomplex has developed compact modules with built-in electron accelerators that can be installed in medical device manufacturing plants to sterilize syringes, blood transfusion systems, hip replacements, pacemakers, defibrillators and much more. Read Trends in Sterilization (IAEA)

TECHNOLOGY OF STERILIZATION BY ELECTRON ACCELERATORS

E-BEAM | X-RAY

Electron accelerators use high energy of electrons and X-Rays as a method of sterilization. Electron accelerator generates and accelerates electrons that pass through materials and products, inducing breaks in the DNA of pathogens, and thus sterilizing the materials.
Products can be treated in tightly sealed packaging, which prevents it from recontamination.




EFFECTS OF STERILIZATION
WITH ELECTRON ACCELERATOR
  • Complete elimination of pathogenic microorganisms, viruses and bacteria.
  • The only sterilization method in individually sealed packaging that prevents recontamination.
  • Compared with Co-60 sterilization, the structure of the polymers does not change with e-beam sterilization.
  • The material structure doesn't change. The treatment doesn't affect physical or chemical properties of packaging
  • Products are ready for use immediately after processing.
  • No residual radiation in treated products
  • Complete sterility of both internal and external surfaces of the packaging.
  • Sterilization by electron accelerators ensures and guarantees safe use of the sterilized packaging and eliminates recontamination.
MODULES FOR STERILIZATION
Module for sterilization of palletized products
Purpose:
Sterilization of palletized products;

Technical specifications
A module is a ready-to-install system of a container type. It does not require additional construction work and can be integrated with the existing conveyor system of the enterprise. No reloading of the products in special containers is required.

Equipment:
1) electron beam accelerator (power 50 kW, energy 2.5 to 5 MeV);
2) built-in conveyor system;
3) control system;
4) radiation monitoring system;
5) cooling system
7) ozone exhaust system

Module's dimensions: 11m X 7.5 m X 7m (concrete radiation shield).
Power consumption: up to 250 kW/hour, depending on the electron accelerator used.
Power supply: at least 400 kW.
Power consumption: 380 V.
AC frequency: 50 Hz.

Module specification
Module for sterilization of products packed in cardboard boxes
Purpose:
Processing in cardboard boxes with the dimensions up to 1100mm x 500mm x 500mm;
Treatment can be done in X-ray and electron-beam modes;
High processing speed and high productivity;


Technical Specification
A module is a ready-to-install system of a container type. It does not require additional construction work and can be integrated with the existing conveyor system of the enterprise. No reloading of the products in special containers is required.

Equipment:
1) electron accelerator (power of 100 kW, Energy of 5 MeV)
2) built-in conveyor system
3) control system
4) radiation monitoring system
5) cooling system
6) ozone exhaust system

Module's dimensions: 15m X 7.5 m X 6m (concrete radiation shield).
Power consumption: up to 450 kW/h, depending on the electron accelerator used.
Power supply: at least 600 kW.
Power consumption: 380 V.
AC frequency: 50 Hz.
Module specification
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