STERILIZATION OF MEDICAL DEVICE WITH IONIZING RADIATION
Beamcomplex manufactures compact complexes with electron accelerators for medical device sterilization. Such complexes have been designed for installation in hospitals, medical sterilization centers and medical manufacturing plants to sterilize syringes, blood transfusion systems, endoprostheses and much more. Please refer to Trends in Sterilization (IAEA).
BEAMCOMPLEX EQUIPMENT FOR MEDICAL DEVICE STERILIZATION
Our company specializes in the production of complexes with electron accelerators for medical device sterilization with ionizing radiation (E-beam and X-Ray).

Due to the fact that our equipment is seamlessly integrated into any technological process, it can also be installed at any operating facilities.
During installation, the complex's conveyor is connected with a customer's conveyor system. The complex is installed without plant shutdown.
Learn more
IONIZING RADIATION TECHNOLOGY FOR MEDICAL DEVICE STERILIZATION

Electron accelerators use high energy of electrons and X-Ray as a method of sterilization. Electron accelerators generate and accelerate electrons that penetrate the product and sterilize all internal and external surfaces of medical products and packaging.
Products can be treated in tightly sealed packaging, which prevents them from recontamination.

E-beam and X-Ray treatment of materials and products is environmentally friendly technology as it uses only electricity.
Phytosanitary treatment of meat products with x-ray and Ebeam

BENEFITS OF MEDICAL DEVICE STERILIZATION USING COMPLEXES WITH ELECTRON ACCELERATORS

Complete elimination of all pathogens, viruses and bacteria.

The only sterilization method for products in all types of tightly sealed packaging made of any materials.

Guarantee of sterility for products in tightly sealed packaging for the entire shelf life.
The structure of polymers and other materials does not change with E-beam sterilization compared with Co-60 sterilization.

The quickest sterilization method, many times faster than Co-60 or ethylene oxide sterilization.

STERILIZATION COMPLEXES

NOTICE

Sterilization complexes enable to sterilize individually packaged medical devices both separately and in boxes. When the complex is located at your facility, it is most convenient to sterilize individually packaged medical devices in a single layer. After sterilization, the individually packaged products can be placed in a sterile box. For this method, it is possible to use a compact electron accelerator with an energy of 1 to 5 MeV, which features small mounting dimensions and low energy consumption during operation.

THROUGHPUT AND POWER CONSUMPITON

APPLICATIONS
The electron accelerator installed in a complex generates E-beam or
X-Ray that pass through a packaging and sterilize medical devices. There are 3 options of medical device sterilization:

  1. Sterilization of surfaces of individually packed medical devices (for example, implants) with E-beam.
  2. Sterilization of both external surfaces and internal cavities of individually packed medical devices (for example, syringes) with E-beam.
  3. Sterilization of a large number of boxed products with X-Ray.
STERILIZATION COMPLEX FOR BOXED MATERIAL DEVICES
Location
Medical device plants and sterilization centers

Purpose
Processing in boxes with the dimensions up to 500mm x 500mm x 500mm;
Treatment can be done in X-Ray and E-beam modes;
High processing speed: up to 14400 kg/hr in E-beam mode, 720 kg/hr in X-Ray mode;

Minimum dimensions:
2.3m X 2.3 m X 2.3m (metal radiation shield).
ON-SITE INSTALLATION OPTIONS
  • Installation of the complex in metal radiation shield.
  • Installation of the complex in casing which is the basis for concrete radiation shield.
  • Installation of the electron accelerator in the bunker underground so that the conveyor system with the products comes to the surface.
BENEFITS OF HAVING COMPLEXES ON SITE
  • Quality Control
    Complete control over the sterilization process ensures products quality.
  • Independence
    In-house complex provides independence from third party sterilization service providers, which is extremely important in case of emergency situations, such as pandemic.
  • Containment
    Placing the complex directly at production facilities enables to avoid additional expenses for transportation of products and materials to third party sterilization facilities.

    No need for spending time and money for loading/unloading.