MULTIFUNCTIONAL PREFABRICATED COMPLEXES WITH ELECTRON ACCELERATORS

Multifunctional prefabricated complexes to treat agricultural products and much more

Beamcomplex manufactures multifunctional complexes with electron accelerators.
The equipment is produced in containers. Such complex is a plug and play installation.
As it is a ready-to-install equipment, the use of such a complex reduces commissioning period and cost of a facility.

CONFIGURATION
The complex has 4 MODULES (40ft containers):

MODULE 1 (radiation module) consists of:
- Electron Accelerator
- Built-in Conveyor
- The module casing is the radiation shield foundation which is filled with concrete/metal at the site of installation.

MODULE 2 - Electronics
MODULE 3 - Accelerator's cooling and ventilation systems
MODULE 4 - Complex's control room

CONSTRUCTION STEPS

1. Quick installation of the modules on a prepared site.
2. Installing a formwork around the module and filling it with concrete.
3. Сonnection of all systems of the 4 modules to each other.
4. Connection to the power supply and complex commissioning.
THE COMPLEXES ARE EQUIPPED WITH VARIOUS ELECTRON ACCELERATORS AND CONVEYOR SYSTEMS UNDER AN ORDER DEPENDING ON A TYPE OF PRODUCTS TO BE PROCESSED.

PRODUCTION OF COMPLEXES

RADIATION MODULE
RADIATION MODULE
ELECTRON ACCELERATOR
Energy: 5 MeV. Power: 50 to 100 kW.
CONVEYOR SYSTEMS
Complexes are equipped with various conveyor systems.
RADIATION SHIELD
Concrete
RADIATION MODULE
MODULE 1 (Radiation Module) consists of:
- Electron Accelerator
- Built-in Conveyor System(s)
- The module casing is the radiation shield foundation which is filled with concrete/metal at the site of installation.
ELECTRON ACCELERATOR

· Energy: 1 to 5 MeV
· Power: 20 to 100 kW
· Mode of Operation:
E-beam and X-ray
· Transition Period for Mode Switching: 3 min
Similar to the biological radiation protection in nuclear submarines
RADIATION SHIELD

Can be filled with concrete or metal crumb.

The unique design of complex's local radiation protection is similar to the biological radiation protection used in nuclear submarines.

Dimensions:
Maximum dimensions for concrete: 12x7x5 m
Minimum dimensions for metal: 2.5x2.5x2 m

BUILT-IN CONVEYOR SYSTEMS

The radiation module is simultaneously equipped with 1 - 3 various conveyors, piping and other systems for supplying various products, materials and substances to the irradiation zone.

The conveyor system is made-to-order based on the following customer requirements:

- Types of products to be processed
- Processing method (in boxes/bags, on pallets, in bulk in one layer, liquid)
- Maximum dimensions of packaging with products
- Thickness and density of the packaging material
- Production capacity kg/h
Conveyor
Piping for Waste Water
System for Polymer Crosslinking
PRODUCT PROCESSING OPTIONS
  • Treatment in a bulk in one layer
  • Treatment in boxes
  • Treatment on pallets
  • Treatment of liquids
The complexes are equipped with a receiving bin where cereals and legumes (rice, soybean, corn, wheat, etc.) as well as ready cereals (oatmeal, semolina, buckwheat, etc.) are delivered and processed by accelerated electrons.

The complexes are equipped with packaging lines. After processing, the cereals and legumes are packed into various packaging (in small polyethylene bags or 50 kg bags) on the packaging line, which is located in the complex in a sterile area.